How to Become an Efficient Manufacturer

What is an efficient manufacturer?

An efficient manufacturer is a company that does the following:

1.Completes customer job quickly and on time

2.Keeps inventory as minimum as possible

3.Maintains high product quality

4.Efficient manufacturers have high operating margins, great return on investment, and are making more profit compare to inefficient manufacturers.

We found that most manufacturers company are inefficient, the ineffecient symtoms can be the following :

1. always shortages of material and finish product

2. high expediting costs

3. customer order always Late for deliveries

4. customer return is high due to Poor quality

5. always Over stocking

6. Anemic profits

how do your company become more effecient  ? we will share our step by step methodology.
do enjoy and come back.
Vivienne @ www.mrp.com.my

Positive attitude

You've got to overcome adversity, fight those that work against you, deal with the biggest problems in the organization, deal with regulation and red tape, take ultimate responsibility for it all - and still have enough positive attitude and confidence left over to rally the team and make people feel like they are at the right place.

We need more leaders with guts. and if you are one - I understand and I salute you!


Vivienne @ www.mrp.com.my

Make an adjustment and try again.

There's no failure, only feedback

As long as you haven't given up, there is no failure; only feedback. The universe is teaching you - "When you do this, I am showing you what happens.  If it's not what you want, make an adjustment and try again". Make an adjustment and try again. Make an adjustment and try again. Vivienne@www.mrp.com.my

What is Job Travelers

Job Travelers

The job traveler giving information to your shop floor with the manufacturing process require to perform the job, including job details, customer, order information, outputs, process, tasks, components, and images. It is printed at time of job release and "travels" with the job as it progresses through the shop floor.  

Vivienne @ www.mrp.com.my

What is minimum stock level ?

The minimum stock level is that level of stock below which stock should not be allowed to fall. In case of any item falling below this level, Production or Purchase needed to replenish the stock. 


Some system have the ability to assist user to generate a list of stock needed for their production planning or planned purchase order to take place from supplier. 


Do you have any system in place to assist you or you are still using excel for the control ? 


vivienne @ www.mrp.com.my